Grafcut GC-480 Compact Case Making System Ideal for high quality Case Making

The GC-480 Compact Case Making Solution with Vacuum Table and direct connection to the GM-520 Gluing Machine for speedy operation
The GC-480 Compact comes complete with the Grafcut GM-520 Professional Gluing Machine for use with Cold or Hot Animal Glues.
The GC-480 Compact uses a simple control setup with integrated digital thermostat for accurate setup.
The GC-480 Compact utilises Solid Steel, Acid Resistant Glue Application Rollers for perfect glue coverage on the widest range of materials
The GC-480 Compact requires virtually no operator training thanks to the simplicity of its controls.

Grafcut GC-480 Compact Case Making System

Specifically Designed to Bridge the Gap from the Entry Level Low Value Systems to the Fully Automated Solutions
Capable of Producing up to 80-90 Cases Per Hour (Operator Dependent)
Heavy Duty Case Making Machine with Integrated Professional Gluing Machine
Ideal for the Production of Hard Cases for Book Binding and Thread Sewing
Also able to produce Ring Binders, Menu’s, Clip Boards, Slip Covers and CD/DVD Covers
Hot and Cold Glue models available
Vacuum table ensures the glued media stays in place for easy case assembly
Cover positioning magnets
Twin rollers for application of glued media
Rollers have integrated resistance strip which ensures the case can be handled accurately
Resistance strip can be removed to allow complete transport through the rollers as shown in the video link below
Integrated shelf for storing cover boards and printed media

GM-520 Professional Gluing Machine:

Integrated water tank allows water to be added to the glue tank at the touch of a button
Twin stainless steel rollers ensure a smooth and consistent application of glue
Glue is pre-heated prior to reaching the application rollers (Prevents condensation on the sheet)
Glue tank is is immersed in a heated water tank for even melting of the glue and precise temperature control
Equipped with a digital thermostatic controller for ease of operation
Heated rollers to ensure smooth application
Adjustable process speed up to 16 metres per minute
Handles Media from 80 to 300Gsm as Standard or up to 5mm with Optional Rigid Board Module
Handles sheet widths up to 520mm
Probably the Heaviest Duty Case Making Machine of its type on the UK Market
Exceptional Build Quality – Built to Last!
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Detailed Description
About Grafcut GC-480 Compact Case Making System

Get a Grafcut GC-480 Compact Case Making System Installed Like The Many Across The UK!

Introducing a new range of Professional Case Making Machines which are exclusively imported and fully supported throughout the UK by Afterprint Ltd, The Grafcut GC-480 Range!

The all new heavy-duty Grafcut GC-480 Compact is a combination of the Grafcut GM-520 professional gluing machine and the Grafcut case making vacuum table. This combined system offers users quick, professional creation of Hard Case Book Covers with complete control over the size, thickness and design of your own on-demand book case, the possibilities are endless!

The Grafcut GC-480 Compact incorporates a vacuum table and fully adjustable guide rail which is easily placed into position when required and is easily removed when not. The professional GM-520 gluing machine is easily accessed at the end of the table and allows quick application of the glue to the book jacket ready for the next stage in the hard case production process. The glued book jacket is then securely positioned onto the application table using the pre-positioned pegs for alignment. The integrated vacuum table is then initialized which ensures the book jacket material remains completely flat and accurately secured in position for the application of the board inserts to create your bespoke hard case book cover.

The adjustable guide rail is placed in position pre-set to your desired spine width and board sizes which allows the user to simply place the boards into position and lightly press them into place. Once the book jacket is is glued into position the integrated pressure adjustable twin edging rollers quickly and effortlessly rolls the open edges over to secure them neatly into position and complete your hard case cover.

The GC-480 Compact Case Making solution is infinitely flexible and offers far more than just hard case production. The combination of an integrated professional gluing machine with the vacuum table also allows easy and professional production of back to back business cards, board mounting of posters, photo framing, clip boards, menu’s, ring binders as well as a host of other applications including bespoke production of hard case CD & DVD covers.

Highlights
- Produce up to 80-90 Cases Per Hour (Operator Dependent)
- Heavy Duty Case Making Machine with Integrated Professional Gluing Machine
- Ideal for the Production of Hard Cases for Book Binding and Thread Sewing
- Also able to produce Ring Binders, Menu’s, Clip Boards, Slip Covers and CD/DVD Covers
- Hot and Cold Glue models available
- Vacuum table ensures the glued media stays in place for easy case assembly
- Cover positioning magnets
- Twin rollers for application of glued media
- Rollers have integrated resistance strip which ensures the case can be handled accurately
- Resistance strip can be removed to allow complete transport through the rollers as shown in the video link below
- Integrated shelf for storing cover boards and printed media
Typical Case Making Applications
- Booklet Production
- Thread Sewing
- Photograph Albums
- Mounting of Photographs
- Mounting of Posters
- Production of Ring Binders
- Production of Hard Case CD/DVD Covers
Demonstration Video
Specifications
- Maximum Print Size (L x W) – 900 x 500 mm
- Maximum Case Size (Open) – 480 x 820 mm
- Minimum Case Size (Open) – 30 x 70 mm
- Maximum Number of Boards – 6 When using standard spacers (additional spacers available as an option)
- Cover Material Thickness – 80 – 250gsm with edge folding or up to 300gsm gluing only
- Optional Rigid Board Kit Adds – Gluing of Boards up to 5 mm Thick
- Spine Thickness – 1 to 60 mm
- Board Thickness – 1 to 6 mm
- Guide Spacer Thickness – 4mm
- Minimum Gap Between Cover Boards without Spine – 1mm
- Turning of Paper Edge – 8 – 45 mm
- Production Speed – 80-90 Cases Per Hour (Operator Dependent)
- Glue Roller Speed – 5.6 to 16 Metres Per Minute
- Heating Time for Glue Tank – 15 Minutes
- Glue Tank Capacity – 4 Litres
- Clean Down Time After Use – 5 Minutes
Dimensions
Alliance Package Included
Introducing our Alliance Package, our support does not cease once we make the sale or agree a deal. At AfterPrint Ltd we are unique; our aim is to develop long term business relationships that ensure you return to buy again when the time comes.

To ensure we are offering the most comprehensive package around all of our Grafcut Case Making Machines come complete with our unique Alliance Service Package. This package ensures your new purchase is taken care of correctly from day 1 and throughout your ownership of the product, to do this we include:

Delivery
- A Pre-Delivery Inspection is conducted on every machine prior to shipment
- A site survey will be conducted prior to shipping to ensure delivery goes smoothly
- Specialist instrument logistics companies with freight insurance are used for delivery
- All deliveries are completed with Tail-Lift equipped vehicles & a minimum two-person team
- Customers are offered suitable timed delivery slots with a 2 Hour delivery window
Installation
- Our Installation Team will arrive at an agreed time to complete the installation (Normally on the same day as the delivery unless otherwise specified)
- The installation team will complete a thorough check of all processes and operations of the machine against the PDI checklist
- If the machine has been split into smaller components for delivery, the installation team will re-build the machine onsite
- Standard installation is ground floor with direct access, splitting the machine and re-building will not incur extra charges
- Installations required on upper floors will require lift access or extra charges will be incurred. All charges will be made clear and agreed before the installation date.
Training
- Training will be conducted by our trained and certified Grafcut Training Team
- Training includes Best Working Practices for Safe Operation, General Operation, Job Programming as well as Blade Change Procedures if required
- All trained operatives will be issued with an official training certificate from our Certified Trainers (Certificates are created and posted within 7-10 days of training completion)
- Training is completed in small groups of up to three people maximum
- Training is normally completed on the same day as the installation
12 Month Manufacturer Warranty
- Manufacturer Warranty on all parts from the date of installation
- All Manufacturer Warranty’s do not include labour, travel or identifying of parts (See Service Section)
12 Month Alliance Service Package
- 20% Discount on All Parts (Discount will be taken from Standard UK Sales Price of each Part)
- Direct Technical Team Access on the first phone call to discuss the fault (this will speed up any part requirements and offer a solution if possible that the operator can implement)
- Guaranteed next day appointment for an engineer to be onsite (Technical team will allocate during the initial phone conversation and confirm)
- Technical Team will identify if parts could be needed to resolve the issue, parts will be dispatched same day so engineer can meet parts on site and perform the repair
- Parts will only be requested for payment once the parts are fitted and the machine is operational (All parts will be paid on account)
- 3 Month Warranty on all parts we fit (Manufacturer standard warranty is 30 days)
- No Call Out Charges for Emergency Calls
- No Travel Charges for Emergency Calls
- No Labour Charges (Includes all time on site under normal contract conditions)
- 2 Preventative Maintenance visits per annum (Includes HSE Tests & Certification x 2 for Guillotines)
- Call out priority given to customers on agreement (Contracts will take precedence over an Ad-Hoc call out)
- Unlimited Emergency Call Outs – These will be unlimited within reason, if we persistently receive calls to the same fault that suggests an operator error then we reserve the right to charge or offer training for a small extra fee.
- Nationwide Service Team Based at Strategic Points around the UK
- Free Technical Advice on how to setup machinery or complete certain tasks
- A login will be provided for you to access our technical centre, this will enable you to download instruction manuals & parts manuals for our machinery range.
- Technical Centre is also full of hints and tips to assist you in the operation of our machinery (This section is currently under construction)
Consumables
- AP863-J Jelly Glue
- For Manufacture of Fancy Boxes and Book Covers
- Vacuum Packed in 2.5Kg Blocks
- Operates at 55 to 60 Degrees C
- Tested on Grafcut GC-480 Series
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