Grafcut GC-480 Pro Case Making System Semi Automated Case Making Solution

The GC-480 Pro is a semi automated case making system capable of producing up to 144 cases per hour.
High quality Stainless Steel glue rollers ensure a perfect even spread of adhesive is applied to each cover
The back stop position can be minutely adjusted thanks to the fine thread and easy to read scale
The cover stops remain in the down position until the foot treadle is pressed to raise them
With the foot treadle pressed the rear cover stops lift up for easy cover alignment whilst also activating the vacuum pump.
Integrated spring loaded calipers allow instant cover thickness setup on the casing in rollers. Lift and load technology
The caliper tension is preset in the factory for perfect pressure across the width. Caliper settings directly connect to the rollers for easy setup
The foot treadle operates the rear cover stops. When the pedal is pressed the stops raise up and the vacuum pump initialises
A low down overview of the Grafcut GC-480 Pro Case Maker shows the compact design.
The GC-480 Pro is shown here in normal setup minus the sheet pickers. Compact simple design with robust build quality.
An overview image of the GC-480 Pro from the left side of the machine. Shown with the optional Rigid Board Kit Installed.
An over view image of the Grafcut GC-480 Pro with the optional rigid board kit installed and the casing in rollers exposed
An over view image of the GC-480 Pro from the left side showing the height adjustment crank for the gluing tank and heater assembly.
The Stainless Steel high quality gluing rollers with water jets to add water to the glue without having to stop the machine
Intuitive colour touch screen displays all the information you require to setup and operate the machine.
The intuitive colour touch screen incorporates an options menu for languages, sensor checks & service modes
An over head shot of the high quality casing in table with light panel and vacuum holes for easy cover alignment
The GC-480 Pro can be setup to deliver the completed cases either back to the operator or onto this rear table for speedy production
The rear exit table can be adjusted to support longer cases or tilted to deliver completed products into a box or catch table
The 6 roller design of the case press ensures an even pressure across the full length of the case with easy access for cleaning
An angled view of the 6 roller case pressure rollers with caliper adjustment in view
A level view of the GC-480 Pro shows the foot treadle, vacuum pump and water container all neatly housed inside the machine
The optional rigid board kit allows thicker materials up to 5mm in thickness to be glued with ease
The Rigid Board Kit simply bolts onto the gluing machine with 4 bolts and is driven from an internal gear, excellent results on a wide range of materials is possible
The intuitive colour touch screen has a dedicated function to rotate the case pressure rollers for easy clean down.
The case making table is easy to use, solid in construction and houses up to 6 spacer/guides for quick case assembly
The GC-480 Pro case making table incorporates a spine illumination bar which enables easy alignment of text on a book spine.
An angled view of the case making table with the spine illumination bar lit up ready for use.
Simple, basic controls are the key to all Grafcut models and the GC-480 Pro is no exception, switch on press start!
The touch panel is located on the right of the machine but can be moved and turned to suit any position the operator requires.
The GC-480 Pro uses either hot or cold glue, both of which require water to reach the correct consistency. The water pump delivers water directly into the glue tray.
The intuitive touch screen displays all the work modes of the machine as well as simple on/off switches for basic operations
The cover edge mode allows the operator to select which side of the case they wish to be turned in.

Grafcut GC-480 Pro Case Making System

Produce up to 150-160 Cases Per Hour (Operator Dependent)
Professional semi automated case making solution
Automatically folds two edges in each pass
Colour touch screen controls
Ironing and edge turning modes
Front or rear delivery options
Ideal for the production of hard cases for Book Binding and Thread Sewing
Also able to produce Ring Binders, Menu’s, Clip Boards, Slip Covers and CD/DVD Covers
Capable of operation with both Hot & Cold Glue
Vacuum table ensures the glued media stays in place for easy case assembly
Light table allows accurate positioning of spine text
Cover positioning magnets
Six heavy duty electrically driven press rollers ensure perfect case production
Cleaning mode for incremental rotation of the glue rollers to facilitate easy wash down after use
Emergency reverse function to remove errors
Full self diagnostic system
Delta PLC Controlled Software
SICK Safety Guarding System
Very quiet in operation
Integrated shelf for storing cover boards and printed media

GM-520 Professional Gluing Machine:

Integrated water tank allows water to be added to the glue tank at the touch of a button
Twin stainless steel rollers ensure a smooth and consistent application of glue
Glue is pre-heated prior to reaching the application rollers (Prevents condensation on the sheet)
Glue tank is is immersed in a heated water tank for even melting of the glue and precise temperature control
Equipped with a digital thermostatic controller for ease of operation
Heated rollers to ensure smooth application
Adjustable process speed up to 15 metres per minute
Handles Media from 80 to 250Gsm as Standard or up to 6mm with Optional Rigid Board Module
Handles sheet widths up to 520mm
Probably the Heaviest Duty Case Making Machine of its type on the UK Market
Exceptional Build Quality – Built to Last!
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Detailed Description
About Grafcut GC-480 PRO Case Making System

Introducing a new range of Professional Case Making Machines which are exclusively imported and fully supported throughout the UK by Afterprint Ltd, The Grafcut GC-480 Range!

The all new semi automated Grafcut GC-480 PRO was developed by Grafcut based on their extensive knowledge of Case Making Equipment. Their goal was to create a device to fill the niche between more automated devices and budget devices of low quality and low flexibility in terms of possible materials. Compared to the Compact model, the PRO version has been expanded with an automated turning in and pressing module as well as colour touch screen control system.

The GC-480 PRO offers unrivalled performance thanks to the integration of a professional gluing machine and the automated turning in and pressing module which vastly increases productivity for larger run volumes. The GC-480 PRO is capable of producing a hard case cover every 22 seconds which equates to 163 cases per hour with very little operator fatigue thanks to the seamless workflow. The GC-480 PRO has been ergonomically designed to ensure all the necessary controls are within easy reach of the operator, thus making it very easy to use for longer periods. This all in one system offers users a semi-automated solution for the quick, professional creation of Hard Case Book Covers with complete control over the size, thickness and design of your own on-demand book case, the possibilities are endless!

As with the GC-480 Compact the GC-480 PRO incorporates a vacuum table but also has the addition of a light table as well as a fully adjustable guide rail which is easily placed into position when required and is easily removed when not. Thanks to the light table, the position of your cover is always precise with your spine text easily set exactly in the correct position.

The simple work flow of the GC-480 PRO ensures productivity remains high. The integrated professional gluing machine is centrally controlled from the colour touch screen, ideally located directly in line with the operator for quick easy referencing. The operator simply pushes the cover material through the gluing device which pre-heats the material to prevent water condensation before applying a thin layer of hot animal glue. The glued cover material is rolled and returned to the operator ready to place onto the case making table. As the sheet is placed the vacuum automatically turns on and draws the sheet onto the table for accurate assembly. The spacer bars are then dropped into position and the operator can quickly place the spine and front/rear cardboard sheets. The operator now simply pushes the case into the automated roller assembly which folds two edges and returns the case to the operator side. The case is rotated 90 degrees and pushed back through the automated press rollers, the remaining two edges are now folded and the case is complete. The case can be delivered either back to the operator or be ejected out of the rear of the machine for faster production.

The GC-480 PRO Case Making solution is infinitely flexible and offers far more than just hard case production. The combination of an integrated professional gluing machine with the vacuum table also allows easy and professional production of back to back business cards, board mounting of posters, photo framing, clip boards, menu’s, ring binders as well as a host of other applications including bespoke production of hard case CD & DVD covers.

Highlights
- Produce up to 150-160 Cases Per Hour (Operator Dependent)
- Professional semi automated case making solution
- Automatically folds two edges in each pass
- Colour touch screen controls
- Ironing and edge turning modes
- Front or rear delivery options
- Ideal for the production of hard cases for Book Binding and Thread Sewing
- Also able to produce Ring Binders, Menu’s, Clip Boards, Slip Covers and CD/DVD Covers
- Capable of operation with both Hot & Cold Glue
- Vacuum table ensures the glued media stays in place for easy case assembly
- Light table allows accurate positioning of spine text
- Cover positioning magnets
- Six heavy duty electrically driven press rollers ensure perfect case production
- Cleaning mode for incremental rotation of the glue rollers to facilitate easy wash down after use
- Emergency reverse function to remove errors
- Full self diagnostic system
- Delta PLC Controlled Software
- SICK Safety Guarding System
- Very quiet in operation
- Integrated shelf for storing cover boards and printed media
Typical Case Making Applications
- Booklet Production
- Thread Sewing
- Photograph Albums
- Mounting of Photographs
- Mounting of Posters
- Production of Ring Binders
- Production of Hard Case CD/DVD Covers
Demonstration Video
Specifications
- Maximum Print Size (L x W) – 900 x 500 mm
- Maximum Case Size (Open) – 480 x 820 mm
- Minimum Case Size (Open) – 145 x 145 mm
- Maximum Number of Boards – 6 When using standard spacers (additional spacers available as an option)
- Cover Material Thickness – 80 – 250gsm with edge folding or up to 300gsm gluing only
- Optional Rigid Board Kit Adds – Gluing of Boards up to 5 mm Thick
- Spine Thickness – 1 to 60 mm
- Board Thickness – 2 to 4 mm
- Guide Spacer Thickness – 4mm
- Minimum Gap Between Cover Boards without Spine – 4 mm
- Turning of Paper Edge – 10 – 20 mm
- Production Speed – 150-160 Cases Per Hour (Operator Dependent)
- Glue Roller Speed – 5.6 to 16 Metres Per Minute
- Heating Time for Glue Tank – 15 Minutes
- Glue Tank Capacity – 4 Litres
- Clean Down Time After Use – 5 Minutes
Dimensions
Alliance Package Included
Introducing our Alliance Package, our support does not cease once we make the sale or agree a deal. At AfterPrint Ltd we are unique; our aim is to develop long term business relationships that ensure you return to buy again when the time comes.

To ensure we are offering the most comprehensive package around all of our Grafcut Case Making Machines come complete with our unique Alliance Service Package. This package ensures your new purchase is taken care of correctly from day 1 and throughout your ownership of the product, to do this we include:

Delivery
- A Pre-Delivery Inspection is conducted on every machine prior to shipment
- A site survey will be conducted prior to shipping to ensure delivery goes smoothly
- Specialist instrument logistics companies with freight insurance are used for delivery
- All deliveries are completed with Tail-Lift equipped vehicles & a minimum two-person team
- Customers are offered suitable timed delivery slots with a 2 Hour delivery window
Installation
- Our Installation Team will arrive at an agreed time to complete the installation (Normally on the same day as the delivery unless otherwise specified)
- The installation team will complete a thorough check of all processes and operations of the machine against the PDI checklist
- If the machine has been split into smaller components for delivery, the installation team will re-build the machine onsite
- Standard installation is ground floor with direct access, splitting the machine and re-building will not incur extra charges
- Installations required on upper floors will require lift access or extra charges will be incurred. All charges will be made clear and agreed before the installation date.
Training
- Training will be conducted by our trained and certified Grafcut Training Team
- Training includes Best Working Practices for Safe Operation, General Operation, Job Programming as well as Blade Change Procedures if required
- All trained operatives will be issued with an official training certificate from our Certified Trainers (Certificates are created and posted within 7-10 days of training completion)
- Training is completed in small groups of up to three people maximum
- Training is normally completed on the same day as the installation
12 Month Manufacturer Warranty
- Manufacturer Warranty on all parts from the date of installation
- All Manufacturer Warranty’s do not include labour, travel or identifying of parts (See Service Section)
12 Month Alliance Service Package
- 20% Discount on All Parts (Discount will be taken from Standard UK Sales Price of each Part)
- Direct Technical Team Access on the first phone call to discuss the fault (this will speed up any part requirements and offer a solution if possible that the operator can implement)
- Guaranteed next day appointment for an engineer to be onsite (Technical team will allocate during the initial phone conversation and confirm)
- Technical Team will identify if parts could be needed to resolve the issue, parts will be dispatched same day so engineer can meet parts on site and perform the repair
- Parts will only be requested for payment once the parts are fitted and the machine is operational (All parts will be paid on account)
- 3 Month Warranty on all parts we fit (Manufacturer standard warranty is 30 days)
- No Call Out Charges for Emergency Calls
- No Travel Charges for Emergency Calls
- No Labour Charges (Includes all time on site under normal contract conditions)
- 2 Preventative Maintenance visits per annum (Includes HSE Tests & Certification x 2 for Guillotines)
- Call out priority given to customers on agreement (Contracts will take precedence over an Ad-Hoc call out)
- Unlimited Emergency Call Outs – These will be unlimited within reason, if we persistently receive calls to the same fault that suggests an operator error then we reserve the right to charge or offer training for a small extra fee.
- Nationwide Service Team Based at Strategic Points around the UK
- Free Technical Advice on how to setup machinery or complete certain tasks
- A login will be provided for you to access our technical centre, this will enable you to download instruction manuals & parts manuals for our machinery range.
- Technical Centre is also full of hints and tips to assist you in the operation of our machinery (This section is currently under construction)
Consumables
- AP863-J Jelly Glue
- For Manufacture of Fancy Boxes and Book Covers
- Vacuum Packed in 2.5Kg Blocks
- Operates at 55 to 60 Degrees C
- Tested on Grafcut GC-480 Series
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